Orchestrate boosts efficiencies and drives down WIP at Cope Allman Jaycare

Simple products often have to go through complicated manufacturing sequences. This is particularly true for Cope Allman Jaycare, Europe’s largest injection blow moulding experts.

When the company decided to adopt Orchestrate, from Production Modelling, to automate their production scheduling, they set themselves some ambitious objectives – all of which have been met. In the system’s first twelve months, Work in Progress has been cut by 25 per cent, On-Time-In-Full (OTIF) delivery performance improved, the number of tool changes has been reduced and materials wastage cut. All this with a smaller planning headcount that has managed to significantly improve customer lead-times.

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